Shot Blasting Machine hrang hranga Separators te Classification

Separators te chu shot blasting machine classification a ni
I. Separation principle hmanga thliar hran (core mainstream classification)
1. Air separation type (a hman tam ber)
Hnathawh dan: Airflow dynamics danglamna hmanga inthenna tihhlawhtlin - Pellets leh slag mixed material chu elevator atanga separator chhunga a tlak chuan uniform "full curtain" a siam a, a dinglam hawiin a tla thla thin. Horizontal airflow chu curtain atanga a kal chuan, denser qualified pellets (steel ball ang chi) te chu gravity vangin pellet storage bin-ah vertical-in an tla a, chutih laiin crushed pellets, oxide scales, leh medium{2}}density impurities dangte chu settling trajectory atangin an inthlak a, waste area-ah an tla a, chu leivut chu dust removal system-ah a suck lut a, chu chu boruak luang chhuak
Key parameters: Separation efficiency chu 99.5% aia tam a thleng thei a, thli chakna tha ber chu 4-6m/s-a control a ni a, dust removal system air volume (a tlangpuiin 100kg/min pellet material hi 10000m3/h air volume nen a inmil) nen a inmil a ngai a ni
Representative type: Full curtain flow curtain type air separation separator (mainstream model), separation effect tha zawka siam turin counterweight awmna leh strainer plate angle siamrem hmangin, stainless steel belt hammering machine leh chain{1}}type hammering machine te ang chi production equipment lian{0}}scale atan a tha hle
A thatna leh tihkhawtlai: A structure awlsam, enkawl man tlawm, pellet chi hrang hrang tan a tha; airflow parameters dik taka control a ngai a, chutiang a nih loh chuan, inthenna famkim lo a awm thei
2. Magnetic separation type (metal bawlhhlawh te targeted separation)
Hnathawh dan: Electromagnetic induction hmangin ferromagnetic pellets adsorb la, steel ball te chu non-magnetic impurities (sand, aluminum shavings ang chi) atanga inthen theihna tur a ni a, boruak inthenna nen inzawmkhawmin "magnetic separation + air separation" two-stage separation system siam a ni fo bawk
Core components: High-strength magnet group (double-layer design)-a siam-, adsorption surface hian pellet impact wear awm loh nan wear-resistant liners a hmang a, separation accuracy chu 0.1mm level-ah control theih a ni
A hman dan tlangpui: Chain-a pre-treatment stage-through hammering machine, a hmasa berah chuan magnetic separation hmangin metal bawlhhlawh 90% aia tam a paih chhuak a, chutah chuan air separation hmangin tihthianghlimna atan a paih chhuak a, hei hian pellet circulation thianghlimna a ti tha zawk a ni
A thatna leh tihkhawtlai: Pellet recovery rate sang ( 98% aia tam emaw a tlukpui emaw), separation speed chak tak; ferromagnetic pellets-ah chauh hman theih a ni a, magnetic bawlhhlawh leh steel ball inzawmkhawmte chu a thliar hrang thei lo
3. Vortex inthenna chi (high-efficiency energy-saving)
Hnathawh dan: Layering atana high-frequency vortex-generated electromagnetic force hmangin, particle hrang hrangte conductivity danglamna hmangin inthenna dik tak a nei thei a, thil chi thum a thliar hrang thei a: qualified pellets, crushed pellets, leh dust
Technical characteristics: Pellet hman zat hi 95%-ah tihsan a ni a, traditional air separation nen khaikhin chuan 18% in energy-efficient zawk a ni a, high-speed continuous operation scenario atan a tha a, chu chu crawler-type hammering machine hmanga casting batch cleaning ang chi te a ni
A thatna leh tihkhawtlai: Separation efficiency sang tak, automation chak tak; hmanrua man sang zawk, production enterprise lian-scale tan pawha tha
4. Screening chi hrang hrang separator (basic coarse separation)
Hnathawh dan:分级 filtration atan screen layer tam tak (a tlangpuiin 0.8-2.0mm hole size nei) hmang la, upper layer screen hian particle lian tak tak (casting riser residues ang chi) a intercept a, a hnuai lam screen hian crushed pellets a then a, qualified pellets te chu screen holes kaltlangin circulation system ah an lut a ni
Structural form: Screen chi hnih - drum screen leh vibrating screen te a huam a, drum screen hi hnathawh chhunzawm zel atan a tha (belt-through hammering machine ang chi), vibrating screen hian separation efficiency sang zawk a nei (processing capacity>=50t/h).
A thatna leh tihkhawtlai: A structure awlsam, man tlawm; screens te chu a chhe thei a, thlak fo a ngai a, separation accuracy mamawhna hniam zawk (road hammering machine-a coarse sand recovery ang chi) scenario-te tan a tha
II. Structural form hmanga thliar hran
1. Vertical separator (a dahna tur ber)
Structural characteristics: Bucket elevator chung lamah dinglam hawia dah a ni a, a floor area chu a te (a tlangpuiin<=1.5M) a ni a, a chung atanga a hnuai lam thlenga curtain tla design a hmang a, hammering machine model tam zawk (chain-type, hook-type ang chi) atan a tha hle.Core Components: Comprising a fabricator, a regulating baffle, thli inthenna channel, leh pellet dahna hmun te a awm bawk. Curtain thickness hi baffle angle (0-30℃) siamrem hmangin separation effect tha zawka siam theih a ni.
2. Horizontal Separator (processing capacity lian tham scenario atan) .
Structural Features: A dinglam hawia dah a ni a, a sei zawng chu a tlangpuiin meter 3 atanga 6 inkar a ni. Thli inthenna channel tam tak parallel-a hmangin a inthen a, processing capacity 100t/h emaw a aia tam emaw a nei a, shot blasting cleaning line lian-scale (stainless steel belt shot blasting machine atana siam parallel separator 4 ang chi) atan a tha hle.
A thatna: Separation efficiency sang tak, blockage awm lo, heavy-duty workpieces (locomotive bogies, large-scale steel structure ang chi) batch processing atan a tha.
3. Combined Separator (precision sang tak mamawhna atan) .
Structural Features: Inthenna principle pahnih emaw a aia tam emaw a inzawm khawm a, chu chu "screen coarse filtration + magnetic separation + thli inthenna" (chain suspension type shot blasting machine tan standard), "vortex + thli inthenna" (high-end intelligent models) te hi a ni.
Performance Indicators: Shot thianghlimna chu 99.8% a tling thei a, dust emission concentration chu 15mg/m3 aia tlem emaw, a tlukpui emaw a ni a, GB16297 environmental protection standard nen a inmil a, high-precision cleaning scenario, automotive components, aerospace components, etc. atan a tha hle.
III. Application Scenario hrang hranga thliar hranna
1. Thil tum tlangpui-Separator
Thil hman tur: Track-type, inclined drum-type shot blasting machine, casting, forging, general mechanical parts te pawh telna workpiece processing.
Core Requirements: Shot hrang hrang (steel ball, steel sand, quartz sand) nena inmil, separation efficiency 95% aia tam emaw, a tlukpui emaw, maintenance cycle 300h aia tam emaw, a tlukpui emaw.
2. Precision Separator a ni
Thil hman tur: Mechanical hand-type, mesh belt-through type shot blasting machine, processing workpieces te bakah automotive engine block, aerospace components, thin-walled casting te.
Core Requirements: Separation accuracy 0.05mm aia tlem emaw, a tlukpui emaw, shot uniformity 99% aia tam emaw, a tlukpui emaw, shot bawlhhlawh avanga workpiece-a surface scratch awm loh tur.
3. Component lian tak takte tana thil tum bik-separator
Thil hman tur: Chain suspension chi, kawngpui chunglam shot blasting machine, processing workpieces te bakah bridge steel structure, container, kawngpui chunglam te.
Core Requirements: Processing capacity lian ( 80t/h aia tam emaw a tlukpui emaw), wear-resistant design (flange thickness 12mm aia tam emaw a tlukpui), high-load continuous operation atana tha.
IV. Key thlan theihna Points
Matching Shot Type: Ferromagnetic shot atan chuan magnetic separation + thli inthenna combination hi dah pawimawh ber ang che; non-ferromagnetic shot (aluminum shot ang chi) tan chuan thli inthenna emaw vortex inthenna emaw chauh thlan theih a ni a;
Processing Capacity mamawh: Thil hmanraw tenau (desktop shot blasting machine ang chi) te hian screening type an thlang thei a; hmanrua medium (processing capacity 20-50t/h) chuan thli inthenna dinglam (vertical wind separation) a thlang thei a; hmanraw lian ( 50t/h aia tam emaw, a tlukpui emaw) chuan horizontal emaw combined type emaw a thlang thei a;
Environmental Protection leh Energy Saving: Leivut sensitive scenario-ah chuan thli inthenna separator, dust removal integration nei thlang rawh; energy-saving mamawhna sang tak tan chuan vortex separation type thlang rawh;
Maintenance Cost: Small enterprise-te chuan simple vertical wind separation emaw screening type emaw an dah pawimawh ber a; large-scale production chuan labour maintenance cost tihtlem nan intelligent combined type a thlang thei.